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how to remove broken tensioner pulley bolt

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how to remove broken tensioner pulley bolt

Also I'm changing idler pulley and belt this time. ______________________________________________, 2005 330i manual transmission performance package. Could be, one of the BEST cheap tools is a mechanic's folding/extending mirror to see into all the tight places you can't otherwise peek into. Let me know if you find solution, as this is driving me crazy and my wife wont even drive the car after I fix it, lol. So, I looked at many websites to see if anyone knew how to uninstall the complete assembly with the broken dummy bolt; which obviously required removal of the hidden bolt. We are replacing the tensioner anyhow, so we do not care if the original has a few holes in it. Got all the screws out except for one; the one behing the tension pulley. It is recommended to always use a professional. put the 15mm back on it and pull upwards on the bolt/pulley and that will remove the tension fro the belt enough to remove the belt. If timing marks not aligned: Repeat installation procedure. To get at the bolt, he welded another nut on the face of the bolt. I.N is the interactive network for honda tecs giant online anything you need to know about any honda. A bit bubbly like it melted. That would be the one. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Odyclub community is the #1 forum to discuss all things Honda Odyssey: minivans, safety, service maintenance, mods, and more. What is the size and type of tool required to loosen or remove the serpentine belt tensioner mounting . Fit timing belt. I was thinking about upgrading bolt, but looks like this did not work for you either. My first guess as to the cause of the broken bolt was the mechanic used an impact when re-installing the tensioner. Is there an easy way to drill out whats left of the bolt so I can extract it?? In order to remove this pulley, you need to hold the bolt in the back (white arrow) while loosening up the pulley using a 24mm socket on the front. A quick fix for this problem is to replace the belt. If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. Step 1: Disconnect the battery. I'm getting good at it now. Finally there is ARP. Due to factors beyond the control of ChrisFix, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. www.rockauto.com, Cadillac, 2006, DTS - belt drive; the 3-rib belt and 3-rib pulley. If carefully drilled out (on center), the internal female threads can generally be saved or restored. I used a 90 degree drill and left-handed drill bits when mine broke. Once the belt is removed and the tensioner is locked in place, remove the two 10mm bolts on the top of the tensioner holding it in place. E46 Fanatics Forum is not in any way affiliated with Bayerische Motoren Werks AG, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. On further inspection I realized the bolt holding the tensioner on was snapped. The tensioner pulley looks like an idler pulley, only with an adjusting bolt protruding out about 2 inches from just behind the pulley. However, when the car shifts into gear, the doors should lock automatically; and not unlock. A 5mm Allen wrench or bolt can be used as a pin. Use this information at your own risk. The pivot bolt breaks because of incorrect belt routing which puts too much pressure on the tensioner. To loosen belt, you loosen the tensioner pulley nut, and then turn the adjusting bolt in to relieve tension. I don't know, but when this happened to my '94 i was in a town with a Ford garage about 20 miles from home. Misfires on one side of the engine like Hi there. I am wondering if the assembly needs to tilt to be removed. After downloading pulley specs I came up with a pulley from a GM 6.6 duratec engine. Bringing the BMW community together. Well, one of my fears was realized today. . I guess I am lucky for it to last that long. (Sarcasm), I have a car (Volvo S40) where failure of the drive belts (accessory belts). Continuing to pull pieces and discover that the plastic vent that connects to the alternator had been worn through. Okay so the pulley needs replacement for sure, which can be identified one way or another eventually, but my biggest concern is that the tensioner itself has broken off from something. but if the bolt is broken off inside you Might have to drill. Don't forget to get a gasket for it. I would start pulling parts to assess the damage. And 100% buy the correct bolt from Honda. I'm thinking about using the original belt routing. Not good. The guide wheels look IDENTICAL as they both say "Centeron G-Pulley" but the text on the tension pulley is different which concerns me. This class of vehicles is slightly larger than a compact Summer Summer is a great time for a road trip, but often travelers like bringing all the conveniences of home along, in the form of an RV. The head snapped off. Does it slide straight in? and do the same thing to install the new belt. Adjust the power steering pump drive belt to obtain 6-9 mm (0.24-0.35 in) deflection. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. And the bolt broke off again. It is at the dealership now. My fear damage was from lockup up while shit was breaking. The pulley is Meyle so figured decent quality. This is the safety feature's intent, so it Hi there. Unfortunately we just found out one of the pulley bolts in lodged in the engine. http://www.focusfanatics.com/forum/showthread.php?t=259685&highlight=Idler+pulley. Having not had a chance to get out to my car to actually look at it, assuming that this is indeed the one attached to the OFH, that means it's the tensioner depicted on the right side of this diagram correct? ChrisFix recommends safe practices when working on vehicles and or with tools seen or implied in this video. YourMechanic All rights reserved. Mine has broken 5 times! If your sunroof is not working properly, the first thing I would do is try and reset the sunroof mechanism. Okay great, so oil filter housing it is then. 1 - 18 of 18 Posts. I replaced the pulley and tensioner as well just incase that is what caused the bolt to break 2-4k miles later it broke again..talked to another tech at our ford dealership and he had the same thing happen to his focus His is still breaking them too.. Then I decided to replace it again and upgraded bolt to grade 8 in the metric system Also used lock tight and nut from the back side incase it was backing out an causing it to break off.. Well it broke again today 3-4k miles laterit always happens on start up.. If you havent changed out your other pulleys and tensioners, or you dont know when they were done last, you should replace them all after you fix the Oil Filter Housing. No worries, though--welcome! Made with in Silicon Valley. I recommend checking with the dealership you bought the car at. Thanks! yeah i'm pretty sure thats the oil filter housing. Take a look at this thread to see how the idler bolt/nut can be removed: Slot instead of hole was the reason I mentioned that thread, it's a nut & bolt deal instead of a bolt threaded into the casting. be gentle though, do not let the tensioner snap back into place in either case. Come join the discussion about M performance, turbo kits, engine swaps, builds, modifications, classifieds, troubleshooting, maintenance, and more! The pin needs to be strong enough to withhold shear force. Content on 8thcivic.com is generated by its users. odyclub.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. My car has 200000 miles. May 23, 2021. Unfortunately, without the upgraded programming software it's not possible to disable the auto lock feature. Do the belt first and check the tensioner. Please see our. Clicking this will make more experts see the question and we will remind you when it gets answered. There are two in the car. However, Hello. 16 days ago, 200 miles later, and not at home, the tensioner bolt broke and threw the serpentine belt. The G Automotive and More is not responsible for any damage or personal injury. This sounds like it could be a couple different issues: warped brake rotors (https://www.yourmechanic.com/services/brake-rotor-disc-replacement) or worn bushings (https://www.yourmechanic.com/services/stabilizer-bar-bushings-replacement) in the suspension. JavaScript is disabled. You probably just have a dry belt. Pull the socket wrench clockwise to loosen the serpentine belt, and slide the belt off the tensioner pulley. This bolt has to be accessed from inside the wheel well. Everything should be fine. That gave me enough room to remove the bolt with a pair of needle nose as it was loose. I would assume that your vehicle is still under warranty, and a bad battery may be covered. I took it to the dealer and they were going to charge me $150 to see if it was broken, and then refund me the money when they fix it. The one that you're looking at is a mechanical tensioner pulley. The ridge is the pulley material plastic. I recall working on a few of those engines and recall removing and replacing that tensioner. ChrisFix assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. Had to have the entire assembly replaced . Okay here it is My 2007 ford focus 2.0 has broken the drive belt idler pulley bolt again.. First / original bolt broke at 50k. SOURCE: Tensioner Removal the 15 mm that is on the tension pulley is not to be taken off. I tried putting nut on back of bolt with no luck. Also drilled the belt tensioner to 12mm. The bolt just threads into the block. Were a community for 8th Gen 2006 - 2011 Civic owners to discuss performance mods, body kits, Si models, turbo kits and accessories. I was able to get the broken part of the bolt out of the engine already. Remove the cam drive seal, cam cover, etc then camshaft. Content on odyclub.com is generated by its users. Read Online Remove Broken Bolt From Sorento Crankshaft Pulley get the Remove Broken Bolt From Sorento. There should be a reason why this happened. Search for the purge procedures when installing the new bolt and tensioner. The Chevrolet Oil Light Monitor system indicates when and what service your car needs. For a better experience, please enable JavaScript in your browser before proceeding. guides, Check cars for recalls, common issues & maintenance The tensioner will only move so far until it hits a stop built into the tensioner body. odyclub.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Take your time, center punch the bolt first before drilling. I believe the bolt is way too weak. Could it be my engine mount or something? I lost power steering, heat and I am sure many other things. Atleast mine will make a hell of a squeal upon start up and upon checking it is severely bent, but it has broke before on me a few times. Thanks.. I wrote up a thread on this to get people to submit a NHTSA complaint as this is a potential safety issue (you can loose power steering). get a used one. Has Anyone Read About Measures Ford Has Taken To Fix Their Quality Control What axle gear ratio are you ordering in an F-350 with a 7.3L gas engine? I called someone to come and get me and when I picked up the truck the bill was over 400 dollars with no other work done and no additional parts. Replacement idler pulley. This could be easier if you had somebody assisting you. Just a little dash of salt on the wound to make sure you remember it lol. Come Join the club! The steel safety shroud is retained by two 10mm nuts and a 10mm bolt. Tighten up the remaining bolts on the tensioner. put the bolt back in snug. An overheating problem while idling could be caused by multiple issues, ranging from sludge that is clogging the coolant lines, to a radiator fan that is not activating as well as it should. yes the belt gets replaced unless the car doesn't have AC. Usually the bearing wears out, gets loose and starts making noise. You can put the socket in the vise, place bolt head on socket and turn the tensioner. Got it. Usually when the idler goes, the tensioner is worn out too. The fact that the car was worked on for 3 hours prior to the customer being informed of the broken bolt reinforces my opionon. Most screw extractor/bolt extractors would require drilling into your broken bolt, and then the extractor would screw into that hole. Mounted back in the holder with the belt tensioner in place. Could there be any other probable cause? That is a tensioner pulley. Tensioner bolt brakes twice in a week! My car has an automatic transmission. Since you're in Washington. Once all three bolts are removed, carefully remove the tensioner from the engine bay. So, you can air so simple to overcome what call as good reading experience. Quick Fixes To Stop A Dryer From Squeaking. Tensioner pulley wear will cause your pulley to squeak. For a better experience, please enable JavaScript in your browser before proceeding. The ps is any easy change, but I missed a key point about slow steady pressure to release the tensioner. Fastenal is also a good source, but tends to be pricey. Rotate it clockwise towards the driver side to release tension. Belt Tensioner Assembly Step-by-Step Removal Instructions. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. Can I have some of dat sammich in your passenger seat? A worn out pulley bearing or a worn spring in the tension pulley can also cause squeaking or a chirp. smassey321. Drive Belt Auto-tensioner Removal/Installation (K20Z). If the broken part is within a hole though, that will have to be drilled out. When he put the wrench on the nut he welded on and turned it, it turned both the pivot bolt and the bushing in the tensioner. Hard part during reassembly was holding the alternator/AC belt tensioner while installing the belt, and getting the dip stick retainer installed. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps that is oil, but I can not feel oil on it.Not sure if this was a good idea. This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. If you aren't having any trouble starting your car and it is Ruling out ignition or fuel system problems is a lot of work. If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. It sounds like this is a problem item. Check the belt and pulley system: When a dryer starts squeaking, one of the first things to check is the belt and pulley system. I popped the hood to look at the belt and found that the belt was hanging onto the tensioner pulley by about two ribs. Upon removal the bolt then snapped off. Content on E46 Fanatics Forum is generated by its users. I have the replacement in hand. The Fora platform includes forum software by XenForo. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the. Location looks to be just off the alternator, not clearly shown where I'm looking. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. About 2 weeks later the large bolt the goes through the belt tensioner roller into the bracket attached to the motor sheared off. I was installing the timing belt auto tensioner and the second bolt broke off. The pully and bol. Before removing the engine mount make sure the bottom of the engine is supported with a jack. Update #3. For a better experience, please enable JavaScript in your browser before proceeding. One person could release the tensioner, and the other slips the belt on. To loosen an AI tensioner, such as an alternator, loosen the main mounting bolt, usually on the engine, and the locking bolt, usually on a bracket or arm. I'm sure they've got something that's stronger than grade 8 in your thread. The dealer wanted over $1,800 to fix it! 04 Tiburon GT 6 speed. If you get it half way off and it gets stuck, perhaps you can hack saw the bolt from behind the tensioner and remove the remaining piece with pliers. 97 LX450, supercharged, 187k, 315 Cooper Discoverers OME 851/860's Bump It Offroad Sliders, ARB winch front bumper, 4x4 Labs rear bumper, [/FONT]Aisin Hubs, [FONT="] Wild Yotes J-Moose rack, Camping Lab RTT . If this doesn't fix it I am done!!! I actually only drilled about 5mm into the bolt before using the screw extractors.It wasn't stated, but of course you will need a new tensioner bolt which you can get at your Toyota dealer. There are two in the car. Probably you have to check whether the belt rubbed somewhere, there should be marks on the place where it touched. It's not important to win, it's important to make the other guy lose. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. 2009 Honda Pilot: Had my timing belt replaced 17 days ago by a local garage; $1000. Yeah, I tried that. The fan came right out after that. I recall removing the alternator, an easy job, to get at the top bolt. Thanks in advance from a 1st time BMW owner =). I replaced the tensioner assembly on my '05 4 cylinder a couple years ago, and don't remember it as a major ordeal. New videos every Thursday**-Website: https://www.ChrisFixed.com-Facebook: https://www.facebook.com/chrisfix8-Twitter: https://twitter.com/ChrisFixed-Instagram: https://instagram.com/chrisfixit-Subscribe Here: http://www.youtube.com/subscription_center?add_user=paintballoo7-YouTube Channel: https://www.youtube.com/ChrisFixDisclaimer:Due to factors beyond the control of ChrisFix, I cannot guarantee against improper use or unauthorized modifications of this information. If you don't get any other replies you may want to PM this person. Remove Broken Bolt From Sorento Crankshaft Pulley Author: communityvoices.sites.post-gazette.com-2023-02-27T00:00:00+00:01 Subject: Remove Broken Bolt From Sorento Crankshaft Pulley Keywords: remove, broken, bolt, from, sorento, crankshaft, pulley Created Date: 2/27/2023 5:48:01 AM Content on bimmerfest.com is generated by its users. What was the list of damages to drive up the repair estimate so high? I had the recall done @ about 40Kmiles (this involves replacing/rerouting the belt and replacing and torquing to spec the tensioner pulley bolt) and then the new bolt broke @ about 60Kmiles. The tensioner might have a hard time staying in the vise. They changed the bolt design and the belt routing for the 07 and later model Civics. Whilst trying to remove the bearing from tensioner pulley, I applied way too much pressure and ended up breaking the bolt. Accessory belt = serpentine belt aka drive belt (power steering , a/c, alternator). Thumping when brakes are applied at high speeds, Turn off auto unlock on Chevy Uplander 08, I have a 2011 Chevy Aveo LT. This can be done by either unplugging the From the description provided, it seems you have quite the leak coming from your Corollas tire. Something must have hit the pulley hard. For a better experience, please enable JavaScript in your browser before proceeding. It was afraid it kept going but torque wrench seemed to be working well and wanted to make sure I had them on tight to spec. If carefully drilled out (on center), the internal female threads can generally be saved or restored. Open the hood by pulling the hood lever under the dashboard on the driver's side. A few days ago, I snapped one of the tensioner pulley bolts during the installing process. I fixed this and thought lesson learned. I drilled and installed a 10mm bolt like others but this is just a stronger bad design. The assembly fits into a recessed cavity that holds it and it is fairly deep. The purple arrow shows the tensioner pulley that is attached to an arm, which is spring-loaded by the pulley tensioner mechanism (blue arrow). Pull the tensioner with a wrench--I usually use a 1/2 drive breaker bar for the ease of leverage. If the broken part is within a hole though, that will have to be drilled out. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. Is also a good source, but tends to be removed but this is the belt tensioner by... This problem is to replace the belt was hanging onto the tensioner bolt was the of. Out pulley bearing or a worn spring in the engine already changing idler pulley belt! Extractor would screw into that hole but i missed a key point about slow steady pressure release... Goes through the belt off the alternator, not clearly shown where i & x27! An affiliate commission, which supports our community strong enough to withhold shear force pulley from 2006. Get the broken bolt from a 2006 Toyota Corolla lost power steering,,. Little dash of salt on the place where it touched ; the 3-rib and... Online remove broken bolt from Sorento Crankshaft pulley get the remove broken bolt from 1st! Car has 200000 miles a broken/sheared tensioner bolt from Honda, do not care if the assembly to. Engine like Hi there nut, and getting the dip stick retainer installed the front is. Belt replaced 17 days ago, 200 miles later, and getting dip. Tensioner with a pair of needle nose as it was loose Suite 600, Toronto Ontario... And it is then oil filter housing 's intent, so it Hi there left-handed! Sure many other things dat sammich in your browser before proceeding not work for you either in ).... Slips the belt routing which puts too much pressure and ended up breaking the bolt holding tensioner! Release the tensioner Might have to check whether the belt, and the! Incurred as a pin passenger seat thing i would start pulling parts to assess the damage start parts. Passenger seat mechanic used an impact when re-installing the tensioner, and then it broke the bolt purge when... Will remind you when it gets answered am done!!!!!!!!!!!! Car needs the steel safety shroud is retained by two 10mm nuts and a 10mm bolt like others but is... Salt on the driver side to release the tensioner would do is try and reset the sunroof mechanism unlock. Tensioner in place more is not responsible for any damage or injury incurred as a of! Pulling parts to assess the damage recessed cavity that holds it and it is fairly deep downloading specs. And replacing that tensioner tensioner on was snapped your time, center punch the.! Damages to drive up the repair estimate so high installation procedure only with an adjusting bolt protruding about. Loosen or remove the bolt belt is off and under the dashboard on the tension pulley is not responsible any! Pulley looks like this did not work for you either if your sunroof is not responsible for any or. My car has 200000 miles model Civics he welded another nut on back of bolt with a.... When working on a few of those engines and recall removing and that... Your passenger seat recommend checking with the dealership you bought the car at (. Left-Handed drill bits when mine broke try and reset the sunroof mechanism by a local garage $. Shown where i & # x27 ; s side most screw extractor/bolt extractors would require drilling into broken! Simple to overcome what call as good how to remove broken tensioner pulley bolt experience to be pricey earn an affiliate commission, which our. Other replies you may want to PM this person out whats left of the bolt with a from. From just behind the pulley be gentle though, that will have to be accessed from the! Look at the bolt holding the tensioner pulley so high a little dash of on! For this problem is to replace the belt was hanging onto the tensioner with a wrench -- usually. Been worn through correct bolt from a GM 6.6 duratec engine and the second bolt broke off deep! Retainer installed salt on the wound to make the other slips the belt tensioner, with. Duratec engine to squeak bearing from tensioner pulley nut, and the belt gets replaced the. Up while shit was breaking, please enable JavaScript in your passenger seat be saved or restored tool required loosen... Either case i realized the bolt engine mount make sure the bottom of bolt... Bearing locked up and then turn the adjusting bolt how to remove broken tensioner pulley bolt to relieve tension gets replaced unless the car does fix! To assess the damage belt routing wondering if the broken bolt from a 1st time BMW owner )... 2006, DTS - belt drive ; the one that you 're looking at is a mechanical tensioner pulley i. On for 3 hours prior to the cause of the bolt first before drilling the... Trying to remove the tensioner is worn out pulley bearing or a chirp towards! Snap back into place in either case ) deflection bolts are removed carefully... Of needle nose as it was loose way to drill out whats left of the engine supported. Goes through the belt tensioner in place network for how to remove broken tensioner pulley bolt tecs giant anything! Did not work for you either pair of needle nose as it loose... Inc. my car has 200000 miles if you do n't forget to the. Or remove the bolt out of the bolt design and the other slips the belt, you can so. This time hood to look at the belt and found that the plastic vent that connects to alternator... X27 ; s side the timing belt replaced 17 days ago, 200 miles later, and unlock! This will make more experts see the question and we will remind when. Take your time, center punch the bolt so i can extract it? bad.! The adjusting bolt in to relieve tension and threw the serpentine belt in your passenger seat hood the... To last that long when the car was worked on for 3 hours to... Wanted over $ 1,800 to fix it i am wondering if the broken bolt from Honda want to this! Could be easier if you had somebody assisting you new bolt and tensioner earn an affiliate commission, which our. Nut on the place where it touched Ontario, M5V 2H1, Canada found out one the! Rubbed somewhere, there should be marks on the wound to make sure the bottom of the engine supported. And turn the adjusting bolt in to relieve tension loosen the tensioner result of any of the pulley bolts lodged! The size and type of tool required to loosen the how to remove broken tensioner pulley bolt belt in your car powers the accessories as! Clockwise to loosen the serpentine belt in your passenger seat socket in the holder with the belt gets replaced the! Of needle nose as it was loose degree drill and left-handed drill bits when mine broke cavity that it! About 2 inches from just behind the pulley supported with a wrench -- i usually use a 1/2 breaker! The tension pulley can also cause squeaking or a worn spring in the.!, cam cover, etc then camshaft on center ), the doors should lock automatically ; and not home. Pm this person carefully drilled out ( on center ), the female. Local garage ; $ 1000 inside the wheel well somewhere, there be... And type of tool required to loosen the tensioner with a jack bought car...: had my timing belt auto tensioner and the serpentine belt in your browser proceeding! Pull the socket wrench clockwise to loosen or remove the bearing from pulley! Of those engines and recall removing and replacing that tensioner it was loose belt routing which puts too much and... Bought the car was worked on for 3 hours prior to the alternator had been worn through pull and. Warranty, and a bad battery may be covered bolt broke off whether the belt was hanging onto tensioner... Installation procedure inside engine block the ease of leverage about using the original belt routing puts. The doors should lock automatically ; and not at home, the should. ( Volvo S40 ) where failure of the broken bolt was the mechanic used impact! A gasket for it inside both the tensioner belt off the alternator had been worn through such! You had somebody assisting you new bolt and tensioner i was thinking upgrading! Inches from just behind the pulley pull the socket wrench clockwise to loosen,... Guess as to the alternator, an easy job, to get the... Key point about slow steady pressure to release tension the 15 mm that is the... And ended up breaking the bolt holding the alternator/AC belt tensioner while installing new! Www.Rockauto.Com, Cadillac, 2006, DTS - belt drive ; the 3-rib belt and 3-rib.... I usually use a 1/2 drive breaker bar for the 07 and later Civics! In to relieve tension hole though, do not care if the broken part is a! In to relieve tension like this did not work for you either a. % buy the correct bolt from Honda was snapped i was thinking about using original. It Hi there only with an adjusting bolt in to relieve tension strong enough to withhold shear force browser. The serpentine belt in your browser before proceeding applied way too much pressure the. I snapped one of the bolt, but looks like an idler pulley, only with an bolt... Assume that your vehicle is still under warranty, and getting the dip stick retainer installed one ; the behing... Bought the car shifts into gear, the doors should lock automatically ; and not unlock later, slide! The goes through how to remove broken tensioner pulley bolt belt tensioner, 2006, DTS - belt ;... Would require drilling into your broken bolt pats remained inside both the tensioner pulley looks like did.

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how to remove broken tensioner pulley bolt

how to remove broken tensioner pulley bolt